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Originally Posted by MadScientistMatt |
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Some thoughts from my own home-made turbo project:
1. The thing that can get out of hand the fastest is custom machine work. It cost me $600 to have my manifold machined for EFI and a fuel rail fabbed.
2. The second big expense, if you're going with fuel injection, is a programable ECU.
3. Third thing that can cost you a bit would be oversized injectors.
You're on your own for finding inexpensive exhaust manifolds or modifying something to work. You could probably pull it off yourself with, at a minimum, a Sawzall, welding torch, and drill with hole saws. But you can bring down the cost of the ECU by using a Megasquirt (unless you can hack the Ford ECU - that's probably possible), and find injectors in a junkyard. I'd get any junkyard injectors cleaned, though - the cleaning service that did my injectors found one of them was totally plugged. Definitely money well spent.
Possible expenses:
Junkyard turbos: $200 or less.
Boost control: You can rig this for under $50.
Megasquirt ECU: $200
Larger injectors: $100 to $300.
So that leaves you with a couple hundred to get the manifolds welded up and all the necessary piping. I'd say this could work if you're decent at fabricating.
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